Smart Stockpile Management System

For a clear overview and efficient process control use our Stockpile Management System to visualize and manage your equipment and stockyard.

How to keep track of all your work orders, machine parameters and stockyard materials? Simply select our solution. The outcome will be enhanced efficiency through executing the right steps and adjusting the necessary settings in good time.


How you benefit

Our Stockpile Management System provides you with real-time data on the material handled, enables live data adjustment, and optimally supports operators in improving overall performance. This brings you concrete benefits:
  • Gap between theoretical and real capacity reduced – with no huge investment
  • Inventory data on material stocks
  • Improved operational execution
  • Simplification of inventory accumulation
  • Provision of data for reporting purposes

Your HMI interface

Our Stockpile Management System acts as a human-machine interface that enables your stockpiles to be managed smartly and efficiently via a website or SCADA system.

The detailed user interface offers you a wide range of useful features:

  • Overview of actual state of stockpiles with height and machine position data
  • Overview of all generated work orders with options to delete, modify or define new work orders
  • Notification of any errors with an alarm message list detailing all system defaults
  • Visualization of the actual values of the main components of your machines, e.g. power consumption and position
  • Editing of configurations for parameters such as stockyardstockpiles, materials, and machines
  • Adaptive rate control (only for bucket wheel reclaimer)
  • Sensor-based anti-collision system for machine stockpiles
  • Stackingand reclaiming scheduled selection

 

The system’s core components

Stockpile visualization

  • Base model uses real-time machine metrics that can be further enhanced through integration of sensor data collected from the machine optimization process
  • Utilized capacity shown for stockpiles across the stockyard, enabling the stockyard, stockpiles and individual machines to be seen in a real-time 3D visualization
  • Reclaiming visualization supported, e.g. single bench reclaim, entire stockpile bench reclaim, pilgrim drop, and pilgrim step reclaim
  • Stacking visualization supported, e.g. cone, cone slew, and windrow stacking
  • Available capacity for stockpiles displayed
  • Tracking and tracing of stockpile material position and quality
  • Operator access to reporting tool suite enabling comprehensive understanding of actual and projected stockpile performance

Machine optimization module

  • Overview of actual state of stockpiles with height and machine position data
  • Overview of all generated work orders with options to delete, modify or define new work orders
  • Notification of any errors with an alarm message list detailing all system defaults
  • Visualization of the actual values of the main components of your machines, e.g. power consumption and position
  • Editing of configurations for parameters such as stockyard, stockpiles, materials, and machines
  • Adaptive rate control (only for bucket wheel reclaimer)
  • Sensor-based anti-collision system for machine stockpiles
  • Stacking and reclaiming scheduled selection

 

Predictive and adaptive rate control

For the input variables pressure, current or power of the bucket wheel this function enables the flow on the nearest conveyor belt to be measured and the operator-defined set point. It also calculates the ideal PID control set point.

Operation modes

Automatic mode

Fully automatic operation with receipt of operation schedule and execution of all movement procedures, e.g. position on the stockpile, reclaiming operation, and bench maneuver

Semi-automatic mode

Remote operation, even if the 3D sensor is not available. If the encoders are available, the machine can be operated even without GPS availability. In semi-automatic mode the operator calibrates the slewing angles while the traveling movement is set automatically and slewing speed adjusted by the control rate. The stockpile position and bench maneuver have to be executed manually. For this mode an embedded CCTV system is required.

Manual mode

Even in manual mode, which is normally used for tests and maintenance, the machine can be operated remotely.

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